Sim4Stem Driving Simulator
A force-feedback steering simulator kit for children aged 8 to 11, taken from first concept to a plug-and-play kit manufactured in the USA for Sim4Stem.
Being refreshedWe’re updating our project images and write-ups over the coming weeks.
Selected product design and engineering work
Explore client projects, working prototypes and concept studies, with our role and the stage reached in each.
EPIC Wearable Enclosure
A screw-free wrist-worn enclosure for RISETech’s EPIC wearable, with a snap-lock lid and integrated strap mounts. Our work focused on the housing and assembly.
Drone Frame & Smart Battery
A quadcopter frame for aerial photography and the quick-swap smart battery that clips into it, designed for JapanDrones’ line-up of additively manufactured drones.
Robotic Lawn Mower
A chassis and body design for ES Forge’s robotic lawn mower, with a curved solar-panel canopy, presented in studio renders.
Payload Beacon
A telemetry enclosure that hangs with a drone’s payload, housing an ESP32-C6, a battery management board and GPS in a stacked design. Made for JapanDrones by Multi Jet Fusion.
Smart Soil Sensor
An enclosure for Agronomics’ soil-sensor board, with a snap-lock lid, TPU gaskets and USB-C access. We refined the FDM-printed housing across production batches.
ESP32-S3 Smartwatch Board
A round, four-layer circuit-board design fitting an ESP32-S3, display, rotary control, haptics and wireless into a wrist-sized smartwatch.
Raspberry Pi IoT Enclosure
A minimal, compact enclosure for Aility’s Raspberry Pi-based IoT device, with managed heat and easy access to every port. Designed in Pakistan, manufactured by vendors in Switzerland.
Functional Electrical Stimulator
A multi-channel, computer-controlled electrical stimulation prototype for a research client, built quickly, verified on the oscilloscope and shipped to Vancouver, Canada.
Impact & Force Telemetry Board
A compact telemetry circuit-board layout for an impact-sensing device, combining an nRF wireless system, inertial sensing, force inputs and LiPo charging.
Egg Cooker
A compact countertop egg cooker, designed to look finished on a kitchen bench and to split into parts a factory can mould and screw together.
Injection Mould Tooling
Injection-moulded enclosure and tooling designs, including a control unit, clock face, chess set and two-part enclosure. Each design was checked with mould-fill analysis.
Adaptive Washing Machine Damper
A feasibility study, design and prototype of a magnetorheological (MR) fluid damper for a Haier washing machine, whose damping force changes with the current applied.
Solar Panel Structure
Structural design and simulation of a solar panel mounting structure for real-world wind loads. The design became the basis for the structure built near the port of Karachi.
Generative Bracket
A generatively designed cantilever bracket that carries 11 kg while weighing only 9 g. It took first runner-up in an additive manufacturing competition hosted by the National Centre for Physics.
Motorised Hospital Bed
An affordable motorised hospital bed, designed around off-the-shelf linear actuators because imported beds are costly in Pakistan. Taken from research to realistic renders.
Surface Mate X
A docking station redesign aimed at three problems: its appearance, heating, and a screen that couldn’t tilt. It adds a cooling fan and a tilt mechanism.
Morphing Airfoil
A servo-powered, 3D-printed airfoil that changes shape, built for wind-tunnel tests whose aerodynamic data will train a model. Designed for manufacture and assembly from the start.
SOLO BLU
Earbuds with ear hooks, taken from pen sketches to renders in two colourways: coral pink and sky blue.
Table Tennis Paddle
A table tennis paddle with a layered, vented construction, shown exploded and assembled.
Roller Blades
Roller blades with translucent blue wheels on a lightweight metal frame, shown assembled and exploded.
Generative Plant Pots
A set of plant pots with a generative lattice base, studied with structural analysis and rendered in orange and white.
Cargobot
A legged robot concept carrying a cargo crate, rendered in white with red legs.
Smart Water Dispenser
A pump unit that sits on a 19-litre water bottle and fills the dispenser for you, so nobody has to lift the heavy bottle again. Taken from first concepts to a finished, 3D-printed product.
Wi-Fi SOS Button
A battery-powered panic button that sends an alert to a guardian’s phone over Wi-Fi. We designed the modular casing, the electronics and the firmware, and printed the first working prototype.
Teknofest Fixed-Wing UAV
A fixed-wing uncrewed aircraft (UAV) designed for Teknofest in Turkey. Its modular frame uses plywood, balsa and 3D-printed parts for easier repairs. A servo mechanism releases the payload.
Heater Fuel-Flow Control
A fuel-flow control system and its control algorithm for an automotive company in Canada, built from off-the-shelf parts and refined with the client’s feedback in under a month.
Twin-Joystick Motor Controller
A handheld twin-joystick controller built around an ESP32, and the control logic that turns each stick’s movement into the speed and direction of a DC motor.
Formlens Wearable Enclosure
A slim enclosure for a Formlens circuit board, worn strapped to the arm. Designed around the board and printed to test the fit on the body.
Helicopter Rotor Head
A helicopter rotor head modelled part by part, from the swashplate and pitch links to the blade grips, and rendered close up in studio light and in the sky.
Portable Speaker Concept
Concept sketches for a rugged portable speaker with an angular body. Later sketches added a trolley handle, a high-frequency speaker and a flame-pattern grille.
Sheet Metal Bracket
A folded sheet metal bracket, set up for a structural study with its loads and fixings, and unfolded into a flat pattern ready for cutting and bending.
Product Sketchbook
Pages from our sketchbooks: quick form studies of everyday products, and annotated ideas, from a spherical washing machine to a navigation aid for blind users. Most products start here.
Rendering Studies
Renders made to sharpen our KeyShot work: a 3D printer concept, a space helmet, a quad robot and a leather belt, each lit and finished like a product shot.
