Manufacturable Design
We turn the concept into parts that can be made at scale, with materials, tolerances and assembly worked out for production.
Engineering that works together
One team designs the housing, mechanisms, circuit boards and device software. We check heat, ports, antennas, fasteners and assembly together.
Designed for the process
We design parts for their manufacturing process, including moulding, 3D printing and laser cutting. Moulded parts need even walls and angles that let them leave the mould. We use simulation where needed to check the design.
What you get
Production-ready computer-aided design (CAD) files, drawings, circuit-board manufacturing files, parts lists and assembly instructions. Suppliers can use these to quote and build.
Our Manufacturable Design work
Sim4Stem Driving Simulator
A force-feedback steering simulator kit for children aged 8 to 11, taken from first concept to a plug-and-play kit manufactured in the USA for Sim4Stem.
EKKO Clinic
Clinical-device housings and handheld wands for EKKO’s speech-therapy product: two enclosure versions, assembly details and parts designed for FDM printing.
EPIC Wearable Enclosure
A screw-free wrist-worn enclosure for RISETech’s EPIC wearable, with a snap-lock lid and integrated strap mounts. Our work focused on the housing and assembly.
Drone Frame & Smart Battery
A quadcopter frame for aerial photography and the quick-swap smart battery that clips into it, designed for JapanDrones’ line-up of additively manufactured drones.
Robotic Lawn Mower
A chassis and body design for ES Forge’s robotic lawn mower, with a curved solar-panel canopy, presented in studio renders.
Payload Beacon
A telemetry enclosure that hangs with a drone’s payload, housing an ESP32-C6, a battery management board and GPS in a stacked design. Made for JapanDrones by Multi Jet Fusion.
Smart Soil Sensor
An enclosure for Agronomics’ soil-sensor board, with a snap-lock lid, TPU gaskets and USB-C access. We refined the FDM-printed housing across production batches.
ESP32-S3 Smartwatch Board
A round, four-layer circuit-board design fitting an ESP32-S3, display, rotary control, haptics and wireless into a wrist-sized smartwatch.
Raspberry Pi IoT Enclosure
A minimal, compact enclosure for Aility’s Raspberry Pi-based IoT device, with managed heat and easy access to every port. Designed in Pakistan, manufactured by vendors in Switzerland.
Impact & Force Telemetry Board
A compact telemetry circuit-board layout for an impact-sensing device, combining an nRF wireless system, inertial sensing, force inputs and LiPo charging.
Egg Cooker
A compact countertop egg cooker, designed to look finished on a kitchen bench and to split into parts a factory can mould and screw together.
Injection Mould Tooling
Injection-moulded enclosure and tooling designs, including a control unit, clock face, chess set and two-part enclosure. Each design was checked with mould-fill analysis.
Solar Panel Structure
Structural design and simulation of a solar panel mounting structure for real-world wind loads. The design became the basis for the structure built near the port of Karachi.
Generative Bracket
A generatively designed cantilever bracket that carries 11 kg while weighing only 9 g. It took first runner-up in an additive manufacturing competition hosted by the National Centre for Physics.
Motorised Hospital Bed
An affordable motorised hospital bed, designed around off-the-shelf linear actuators because imported beds are costly in Pakistan. Taken from research to realistic renders.
Morphing Airfoil
A servo-powered, 3D-printed airfoil that changes shape, built for wind-tunnel tests whose aerodynamic data will train a model. Designed for manufacture and assembly from the start.
Generative Plant Pots
A set of plant pots with a generative lattice base, studied with structural analysis and rendered in orange and white.
Smart Water Dispenser
A pump unit that sits on a 19-litre water bottle and fills the dispenser for you, so nobody has to lift the heavy bottle again. Taken from first concepts to a finished, 3D-printed product.
Wi-Fi SOS Button
A battery-powered panic button that sends an alert to a guardian’s phone over Wi-Fi. We designed the modular casing, the electronics and the firmware, and printed the first working prototype.
Teknofest Fixed-Wing UAV
A fixed-wing uncrewed aircraft (UAV) designed for Teknofest in Turkey. Its modular frame uses plywood, balsa and 3D-printed parts for easier repairs. A servo mechanism releases the payload.
Twin-Joystick Motor Controller
A handheld twin-joystick controller built around an ESP32, and the control logic that turns each stick’s movement into the speed and direction of a DC motor.
Formlens Wearable Enclosure
A slim enclosure for a Formlens circuit board, worn strapped to the arm. Designed around the board and printed to test the fit on the body.
Sheet Metal Bracket
A folded sheet metal bracket, set up for a structural study with its loads and fixings, and unfolded into a flat pattern ready for cutting and bending.
